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Tensioner on 3.8L 1994 Mustang
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RRobaldo
New User
| Posts: 5
| Joined: 12/07
Posted: 08/21/09 02:26 PM
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Ok guys, My serp belt shredded. No big deal, just replace it right? Well, that's where things went bad...
When I lifted on the tensioner, the metal snapped and broke in half, so now I have to replace the tensioner.
I tried to remove the torx bolt holding the tensioner on, and it's head is completely stripped out!
So now, how do I get the bracket holding the tensioner off the car so I can drill out the torx bolt?
Or do any of you have any better idea's to get the tensioner off the car so I can replace it?
Thanks, Lance.
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RRobaldo
New User
| Posts: 5
| Joined: 12/07
Posted: 08/22/09 08:24 PM
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Ok, I managed it on my own. Figured I'd post it here to help anyone in the future who runs into this problem...
I ended up removing the entire A/C bracket, which contains the tensioner. Then I used my angle grinder with a cutoff blade to slice through the top half of the tensioner, bolt and all.
After that, I was able to pull the tensioner off of the bracket leaving the stub of the bolt still in the bracket.
I locked a pair of channel locks onto the bolt stub and easily removed it.
When I installed the new tensioner assembly, I used a bit of anti-seize on the new bolt so it wouldn't weld itself to the aluminum bracket. I also used a standard hex cap bolt instead of a torx, that'll make it MUCH easier to remove if I ever have to do this again.
Lance.
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cushman350
Enthusiast
| Posts: 300
| Joined: 07/06
Posted: 08/25/09 06:38 AM
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Bravo!!!
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